Manufacturing
Well connected by roadways, our manufacturing facility is built up at 635, GIDC Estate, Waghodiya, Vadodara. The plant is built as per latest Schedule “M” specifications, GMP & WHO norms.
- Total land area 1000 sq mt.
- Built up area 1953 sq mt.
The site is equipped with other essential elements like adequate supply of power, water, good hygiene, transport facilities and is free from sanitary and environmental hazards like pollution, sewage contamination etc. company has certified approval from Gujarat Pollution Control Board also.
The design and control of the facilities ensure that the cross contamination and mix-ups are controlled to highest levels. State of the art equipment and instruments have been provided.
All doors and view panels of the building are made up of Sandwich panels and are double flushed so as to ensure uni-directional flow of operations. The factory passage is a pressurised corridor with the positive pressure that prevents cross contamination. Site is maintained in a manner that the products are manufactured and stored in conditions suitable to maintain quality and efficacy.
By our systems and procedures, we ensure that we provide the products complying with international standards and Our “QUALITY” philosophy is a synthesis of World Guidelines, law, regulations and human requirements, which helps us to cater to best needs of our customers.
MANUFACTURING CAPACITY(SPARE CAPACITY)
| DOSAGE FORMS | Type | Per Day | Per Month |
| TABLETS | GENERAL | 8.0 Lacs | 240 Lacs |
| BETA LACTUM | 4.0 Lacs | 120 Lacs/A | |
| CAPSULES | GENERAL | 12 Lacs | 360 Lacs |
| BETA LACTUM | 2 Lacs | 60 Lacs/A | |
| ORAL LIQUIDS (Bottles) | SYRUP | 15,000 | 4.50 Lacs |
| SUSPENSION | 10,000 | 3.00 Lacs/A | |
| OINTMENTS (Tubes) | OINTMENTS | 3,000 | 3,000 |
| CREAMS | 0.90 Lacs | 0.90 Lacs/A |
EQUIPMENTS AND MACHINERY:
LABORATORY:
- HPLC (Shrimadzu Binary Unit)
- Hot Air Oven
- Muffle Furnace
- Vacuum Oven
- Polarimeter
- UV Cabinet
- UV Spectrometer
- Electronic Balance
- Dissolution Test Apparatus
MICRO LAB:
- Auto Clave
- Antibiotic Zone Leader
- Humidity Chamber
- BOD Incubator
- Microscope
- Laminar Air Flow
GENERAL:
- Multi Mill (02)
- Mass Mixer (02)
- Fluid Bed Drier (02)
- Shifter
- 35 Stn Compression Machine
- 16 Stn Compression Machine
- Blister Pack Machine Accupack 240
- Tablet Inspection Machine
- Conveyor Belt
- Deduster
- Dust Extractor
TABLET DEPARTMENT (Beta Lactum):
- 23 Stn Machine (Make: Gaylord), 27 stn & 20 stn (Total 3)
- Shifter 21” (02)
- Mass Mixer (02)
- Tray Dryer
- Blister Pack – Alu Alu Pack – 150 (02) & Alu-alu Machine (Helios)
- Strip Machine (02)
LIQUID PACKING & LABELING (General, Fully Automatic):
- Total manufacturing plant of 2000 litre capacity with 2 additional tanks
- Bottle Washing, Filling & Sealing Machine (automatic)
- Bottle Labeling Machine (Semi-automatic)
- Conveyor Belt (Make: Pharmlab)
TABLET COATING:
- Coating Pan 36”
- Coating Pan 18”
- Coating Pan 48”
- Polishing Pan
PACKING:
- Blister Pack Machine (02)
- Strip Pack Machine(02)
- Conveyor Belt
- Dehumidifier
OINTMENT FILLING & PACKING:
- Jacketed Vessels (02)
- Tube Filling Machine (Automatic)
HVAc SYSTEMS:
In order to fulfil the requirement for fresh filtered air from different production departments, the premise is fitted with 27 Air Handling units to ensure flow of fresh filtered air of class 1 lac.
All HVAc systems have 10 micron pre filters & 5 micron fine filters and 3 micro hepa filters. This design has been developed to maintain a temperature of 23 +/-2’o C & RH~40 in the manufacturing area.
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